APRILIA
1998 - 2002 APRILIA RS 250

RS 250 (1998 - 2002)

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Aprilia RS 250 [1998–2002]: The Last Dance of the Two-Stroke Era

Introduction

The Aprilia RS 250 is more than a motorcycle—it’s a time capsule. Produced from 1998 to 2002, this Italian two-stroke sportbike captures the raw essence of an era when lightweight, high-revving engines ruled racetracks and twisty backroads. Born from Aprilia’s dominance in 250cc Grand Prix racing, the RS 250 borrowed its DNA from the track, combining a Suzuki-sourced V2 two-stroke engine with a chassis that felt telepathic. For riders who crave the scream of a stroker motor and the tactile feedback of analog engineering, the RS 250 remains a cult classic. Let’s dive into what makes this machine unforgettable.


Design & Styling: A Race Replica for the Road


The RS 250’s design is a love letter to Aprilia’s GP bikes. The 1998 update (RS250GP1) sharpened its lines with aggressive, angular bodywork, a faux ram-air intake, and a twin-headlight front fairing that mirrored its grand prix sibling. The polished aluminum twin-spar frame and banana-shaped swingarm weren’t just eye candy—they were functional art, designed to maximize rigidity and ground clearance.

At 1,880 mm (74 in) long and 1,370 mm (53.9 in) wheelbase, the RS 250 felt compact, almost toy-like, but its 810 mm (31.9 in) seat height and clip-on bars left no doubt about its racing intentions. The digital dash (shared with Aprilia’s RSV Mille) was revolutionary for its time, offering a lap timer, coolant temp readout, and even a shift light—features that still feel purposeful today.


Engine & Performance: The Two-Stroke Symphony


At its heart lies a modified Suzuki RGV250 (VJ22) engine—a 249cc liquid-cooled 90° V2 two-stroke. Aprilia’s tweaks included revised Mikuni TM34 flat-slide carbs, custom expansion chambers, and a remapped CDI ignition. The result? A claimed 72.5 HP at 11,900 RPM (though dynos typically showed 55–64 HP at the wheel) and a spine-tingling powerband that demanded commitment.

  • Throttle Response: Below 8,000 RPM, the RS 250 feels docile, almost polite. But cross that threshold, and the V2 erupts—a tsunami of torque (40 Nm / 29.5 lb-ft) and a howling exhaust note that peaks at 209.5 km/h (130.2 mph).
  • The Ritual: Kickstarting the RS 250 is part of the charm. Cold starts require patience (and a healthy right leg), but once warmed up, the engine settles into a rhythmic idle, trailing a haze of Castor-scented smoke.
  • Fuel & Oil: This isn’t a commuter. Expect 6.6 L/100 km (35.6 MPG) fuel consumption and a thirst for high-quality synthetic oil. Neglect the oil pump, and you’ll be rebuilding sooner than later.

Handling & Dynamics: Razor’s Edge Precision


The RS 250’s chassis is its masterpiece. The aluminum/magnesium frame, paired with a fully adjustable Showa inverted fork and Sachs monoshock, delivered handling that shamed heavier four-strokes.

  • Flickability: At 167 kg (368 lbs) wet, the RS 250 changes direction like a thought. The 25° rake and 120/60–17 front tire (upsized from pre-1998 models) offered quick steering without sacrificing stability.
  • Suspension Tuning: Even by modern standards, the adjustability is impressive. Dial in preload for track days or soften compression for bumpy roads—the RS 250 adapts.
  • Braking: Dual 298 mm Brembo discs with four-piston calipers haul the bike down from speed with surgical precision. The lack of ABS keeps you honest, but feedback is sublime.

Competition: The Two-Stroke Showdown


In the late ’90s, the RS 250 faced fierce rivals—all now relics of a bygone era. Here’s how it stacked up:

1. Honda NSR250 (MC28)

  • Pros: Honda’s V-Twin NSR had a smoother power delivery and legendary reliability. The RC Valve system offered adjustable powerbands.
  • Cons: Restricted to 45 HP in some markets. The chassis lacked the Aprilia’s adjustability.

2. Suzuki RGV250 Gamma (VJ22)

  • Pros: Shared the RS 250’s engine but lighter (154 kg / 340 lbs). Cheaper to maintain.
  • Cons: Outdated suspension and brakes. Less midrange punch.

3. Yamaha TZR250 (3MA/3XV)

  • Pros: Yamaha’s parallel-twin had a unique power valve (YPVS) and a cult following.
  • Cons: Narrower powerband. Heavier steering.

Verdict: The RS 250 struck a balance between the NSR’s polish and the RGV’s rawness. Its chassis and suspension outclassed both, making it the choice for riders willing to embrace its quirks.


Maintenance: Keeping the Stroker Alive


Owning an RS 250 isn’t for the faint-hearted—it’s a labor of love. Here’s what to prioritize:

  1. Oil Matters: Use ISO-L-ETC++ or API TC++ synthetic oil. Cheap oils clog powervalves and kill crankshafts. MOTOPARTS.store stocks premium options like IP MAX 2T Competition.
  2. Rebuild Schedule: Pistons last ~6,000 km (3,700 miles). Cranks need inspection every 12,000 km (7,500 miles).
  3. Carb TLC: Clean Mikuni TM34s every season. Ethanol fuel degrades rubber seals—swap lines for ethanol-resistant ones.
  4. Cooling System: Flush coolant annually. Overheating warps cylinders.
  5. Chassis Care: Grease swingarm bearings and check fork oil levels.

Pro Tip: Keep a spare powervalve servo motor—they’re rare but critical.


Conclusion: A Machine That Demands Passion


The Aprilia RS 250 isn’t just a motorcycle—it’s a rebellion against the sanitized, electronic-aided world of modern sportbikes. Riding one is a sensory overload: the smell of premix, the metallic shriek at 12,000 RPM, and the way it flicks into corners like a scalpel. Yes, it’s temperamental. Yes, it drinks fuel like a ’70s muscle car. But for those who cherish analog thrills, nothing else compares.

Whether you’re restoring one or upgrading your track toy, MOTOPARTS.store has the expertise and parts to keep your RS 250 alive. From Brembo brake pads to DID 520 chains, we’re here to fuel your two-stroke obsession.

Ride hard. Ride loud. Ride two-stroke.




Specifications sheet

Engine
Stroke: Two-stroke
Max power: 53 kW | 71.0 hp
Max torque: 40 Nm
Engine type: Two-stroke V-twin
Fuel system: 2 x Ø34 mm Mikuni 34 SS flat slide carburetors
Lubrication: Separate oil injection system
Max power @: 11900 rpm
Displacement: 249 ccm
Max torque @: 10750 rpm
Configuration: V
Cooling system: Liquid
Compression ratio: 12.0:1
Number of cylinders: 2
Dimensions
Wheelbase: 1370 mm (53.9 in)
Dry weight: 141
Wet weight: 167
Seat height: 810 mm (31.9 in)
Overall width: 690 mm (27.2 in)
Overall height: 1080 mm (42.5 in)
Overall length: 1880 mm (74.0 in)
Ground clearance: 135 mm (5.3 in)
Reserve capacity: 3.5 L (0.9 US gal)
Fuel tank capacity: 16.5 L (4.4 US gal)
Drivetrain
Final drive: chain
Gear ratios: 1st 11:27, 2nd 16:26, 3rd 17:21, 4th 22:23, 5th 24:22, 6th 25:21
Chain length: 110
Transmission: 6-speed
Rear sprocket: 42
Front sprocket: 14
Final reduction: 14:42 (1:3.0)
Primary reduction: 23:59 (1:2.565)
Electrical
Battery: 12V 4Ah
Ignition: CDI
Starting system: Kick
Maintenance
Engine oil: 2T synthetic oil (ISO-L-ETC++/API TC++)
Brake fluid: DOT 4
Gearbox oil: 10W-40
Spark plugs: NGK BR9ECM
Spark plug gap: 0.75
Coolant capacity: 1.9
Forks oil capacity: 1.2
Engine oil capacity: 1.2
Oil change interval: Every 5,000 km or 2 years
Gearbox oil capacity: 0.7
Tire pressure (rear): 2.2 bar (31.9 psi) solo / 2.4 bar (34.8 psi) with passenger
Tire pressure (front): 1.9 bar (27.5 psi)
Performance
Top speed: 209.5 km/h (130.2 mph)
0-100 km/h: 4.3 seconds
Fuel consumption: 6.6 L/100 km (35.6 mpg)
Chassis and Suspension
Rake: 25°
Frame: Aluminum/magnesium twin-spar
Rear tire: 150/60-z-17
Front tire: 120/60-z-17
Rear brakes: Single 220 mm disc, 2-piston caliper
Front brakes: Dual 298 mm discs, 4-piston Brembo calipers
Rear suspension: Sachs monoshock with reservoir, adjustable preload/compression/rebound
Front suspension: Ø40 mm Showa inverted fork, adjustable rebound/compression
Rear wheel travel: 130 mm (5.1 in)
Front wheel travel: 120 mm (4.7 in)






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